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Popular gemstones and cabochons:

Amazonite
Amethyst
Ammonites
Astrophyllite
Atlanticite
Biggs Jasper
Black Onyx
Bloodstone
Blue Topaz
Bruneau Jasper
Butterfly Jasper
Carved Stones
Charoite
Chinese writing
Collectors items
Copper Stones
Coral
Covellite
Cuprite
Dalmatian stone
Deschutes
Diamonds
Discounts
Druzy, Agate
Druzy, black 
Druzy, blue
Druzy, drilled
Druzy, Glacier
Druzy, Jasper
Druzy, Pink cob
Druzy, Platinum
Druzy, Rainbow
Druzy, Titanium
Druzy uvarovite
Druzy, quartz
Eudialyte
Faceted gems
Fancy Jasper
Fossilized Coral
Fossils
Hemimorphite
Imperial Jasper
Landscape jasp
Lapis
Larimar
Lightning Jasper
Malachite
Melee Diamonds
Mexican Lace
Mookaite
Moss Agates
Obsidian
Ocean Jasper
Ocean Wave
Owyhee Jasper
Paint Rock

Parrot Wing
Peanutwood
Pearls
Peridot
Petoskey Stone
Pietersite
Poppy Jaspers
Psilomelane
Rainforest Jasp
Rhodonite
Rock Crystal
Rutilated quartz
Seraphinite
Shells
Silver Stones
Spiderweb Obs Stone Sets
Sugilite
Tinguaite
Turquoise

Unakite        
Zebra Agate

Understand mm sizes:

Quick guide:

 1" = 25mm

1/2"=13mm

1/4"=6.5mm

Change can help:

1 quarter= 24.2 mm

1 dime= 18mm

Both coins: 42mm

Tranquil Garden

Survival tips for Glass, Metal, and Photography 

©2003, 2004, 2005

I've discovered glass fusing and metalsmithing recently enough in my life that the excruciating struggles and humiliating mistakes are still fresh in my mind. Since I've set up my own studio, I've developed some methods to accomplish some of these processes more accurately. This page is divided into tips for beginning metalsmiths, and tips for beginning and intermediate glass fusers. (Glass fusers might also want to check out my answers to Frequently Asked Questions about Glass; my best advice is in my Surefire Handbook.) I will be changing the information on this page on a regular basis, so check back for new tips. And meanwhile, beginning metalsmiths can also find a huge wealth of information at the free website:  http://www.ganoksin.com/   (I don't have this link set up yet, so you can just highlight it, then copy and paste it into your web address area).      

As the information below was gleaned out of my own painful experience, this page's contents are copyrighted. You have my permission to print off this info for your own personal use, but please respect the copyright and don't copy it for others. Direct them to this website instead. All persons using the information on this website are bound by the liability disclaimer at the bottom of this page.

New: Basic Digital Photography Tips for Small Items   (Click on the turquoise titles)

What features and settings your digital camera needs to take decent stone and jewelry photographs

My studio photography setup

The scoop about tif and jpg

Image size tips

Metalsmithing Bench Tips   Click on the turquoise titles to go to the topic of your choice.

How to Remove Tarnish from Finished Pieces

How to Drill Accurate Holes in Metal

Polishing Wars: How to keep a good gleam from going bad.

Using a Tumbler to get a high polish

Hate Polishing? Alternate ways to treat the surface of silver and gold: coming soon

Glass Fusing Bench Tips

How to Drill Accurate Holes in Glass or Stone

The Scoop on Dichroic Glass

Buying Dichroic Glass

How to Make Glass Test Sheets of Dichroic Colors

What side is the coating on?

Other ideas for dichroic glass

The Importance of Keeping records

Digital Photography Tips

New: Important features and settings a digital camera should have, to take photos of small items

I take all the photos on this website, and I keep learning more every day. In terms of a digital camera, the general rule of thumb is to buy the best camera you can afford.  Look for a top brand name that offers good optics--a high-quality lens translates into crisp, beautiful pictures. Nikon, Canon, and Olympus are the big three that I'm familiar with. I use a Nikon Coolpix 5000 (already outdated but still perfectly useable); my husband has a professional Nikon with removable lenses; and I have friends who swear by Canons. Whichever brand you buy, make sure the model you choose has a macro lens in it that will allow you to shoot really close up. That's the most important thing, next to optical quality.

If you're going to be photographing small items on a regular basis, then I think it's crucial to buy a digital camera that allows you to program different camera settings. For example, I can enter into my camera a special program of settings (focus, exposure, shutter speed, etc.) that I use just for my studio work. When I'm on vacation or shooting people, I can switch the program to automatic. In the studio, I set up the camera program with:  macro (short-range) focus, spot metering (which measures how much light the camera takes in--I choose spot when my subject is very small, but you might want to average the amount of light from the entire field of view, instead), and a "fine" resolution. I don't shoot "tif" or uncompressed images because their file size takes too long to load and download. (more about tif later). This program allows me to shoot pretty finely-resolved compressed (.jpg) images. I can later lessen the resolution for e-mailing or uploading to the web, but I still have enough pixel information to enable me to print nice photos when I want. I don't worry about a flash attachment, because I hardly ever use the flash--I use outside lighting.

The absolutely best thing I've learned, and that just recently, is that my photos will turn out with more accurate color if I set the white balance first. In my Nikon, it's an option called "white balance preset," and what you do is set up the camera and lighting exactly as you will be shooting in, then turn on the white balance preset. You aim the camera at a perfectly white
piece of paper that is set where your stones will be, press the camera button, and the camera takes one "photo" and uses that to set up the color gradient for those lighting conditions. Remove the white paper, set up your stones or jewelry, and begin photographing. Your colors should turn out more accurate than by any other approach. It's wonderful and has saved me much editing time.
 

My digital photography setup

There are many ways to take digital studio photos, and tons of book written on the subject. Here are some tips I worked out for myself.

1) Shooting in a white-walled small room (I use a former laundry room) is great because the white walls act as reflectors of your light. Having a couple of white posterboards on hand to act as reflectors works just as well. Photographing items, or even editing photos on your computer, in a room with strong-colored walls, will actually distort the colors of your finished photo.

2) However you set up your camera, before you shoot, move around and look at it: The lens MUST be parallel to the surface of your subject--even the tiniest angle will cause something to be out of focus.

3) You have to keep the camera steady, especially if you're shooting with slow shutter speeds typical in a studio situation.  I used to stubbornly hand-hold the camera, but my photos have improved (and so has my temper) with the purchase of two important things:

        a) a Cloud Dome
        b) a monopod

I bought my Cloud Dome, which is a dome of translucent plastic with a camera mount on top, from eBay. The camera lens faces straight down through a hole in the top of the dome, and your subject to be photographed is placed under the dome, sometimes sitting on an elevated surface to bring it closer to the camera lens. The whitish plastic of the dome diffuses outside lighting and reduces glare. If you've purchased a good camera, I'd suggest investing in the Cloud Dome complete "professional pack," which includes two giant plastic collars (good for photographing larger things) and some other accessories. Make sure the person you buy it from knows what make and model your camera is, so you get the right mounts for your camera.

The cloud dome is excellent for shooting cabochons, because you can really control (if not totally eliminate) glare and reflectivity from the stones. I rest the dome on a table, and under it I have a rotating "lazy susan" thingie that I purchased from a pottery-making store--it's about six inches high and has a rotating top. Anything similar would work. I cut out a sheet of grey paper (from any art or craft store--I have three shades) to fit on the top, and I can place several stones on it and just spin the top from stone to stone and do several stones in a row--quick. If you don't have something like that, you'll have to use a little box or something to put your stones or jewelry on when it's in the cloud dome, because you'll have to decrease your distance
from the stone to the camera lens or else, things will look way too tiny.

Before I had a cloud dome, I used filmy sheer white curtains (you can get them with no patterns on them--they are see-through, from Wal Mart) to break up the light. Also, sheets of translucent, milky plexiglass are excellent. When I had access to a company that made the stuff, I bought a thin, 2'x4' sheet, drilled small holes in the corners, bent it into a "U" and tied the ends together with string so the U would hold. I set up my camera and item to be photographed in the middle of the U and arranged lights outside of it, anything to break up and control the glare. The advantage of the Cloud Dome is that it contains its own camera mount.

In situations where I don't use the Cloud Dome (I shoot most of my jewelry--necklaces and earrings--hanging from a closet rod with a sheet of grey paper in the background), I mount the camera on my monopod (a tripod with only one leg). I have one that I love (made in Italy by a subsidiary of Bogen) because it has a removable camera mount and I can also adjust the camera at any angle, and, of course, I can adjust the height. It really adds stability under slow shutter speeds.


4) Set up good lighting that illustrates your entire stone or piece. In terms of lighting, I work the old-fashioned way, with several adjustable photoflood lamps (I have to buy the blue "daylight" bulbs from a photo store, and such lamps are now difficult to find). I have a lamp (in a solid dome-shaped shade) on either side of the cloud dome, and for some shots, I have a lamp hanging from the ceiling, facing down, with a sheet of plexiglass between it and my setup. The floor lamps are not aimed directly at the stone, but instead at an angle so I don't get a lot of light reflection on the stone. (Even with the Cloud Dome, you'll get too much reflection with direct lighting).  I work in a tiny former laundry room, so its white walls also help reflect, soften, and spread the light. I just play with the lamps until I get the light exposure that I want. Sometimes I drape an arm over the side of the dome to cut down on the light.

My husband tells me that those fancy photofloods aren't necessary any more--with the white balance preset on most good digital cameras, you can shoot under just about any lighting and the camera will adjust accordingly. When I shoot druzy, I use a combination of indirect daylight, one or two florescent desk lamps, and a little lamp with a halogen bulb to make the stone sparkle. (Doing a white balance preset under these conditions is very helpful. If you shoot black or white druzy by itself, your task becomes much easier because when you edit your photo in Photoshop, you can just click the "desaturate" option, and all the extra color will be removed, leaving you with a pure black or white stone). For all other drusies, I move the halogen lamp around and shine it on the stone from a different angle in each photo, and then I choose which exposure looks most accurate.

I understand that there are other professional photography setups, one, in particular mounts your camera overhead and has moveable lights on either side of a central place to put the item being photographed. This sounds like a good setup as well. I started out with plexiglass scraps, sheer draperies, and grey paper. As I got into it more and could afford better equipment, I moved up. But I still could take decent photographs with a dimestore setup, as long as I have a good camera.

5) Shoot more than one shot of each piece.

I terms of bracketing (which is shooting the same image using different exposures), I used to shoot huge numbersof shots of the same stone, but it drove me crazy trying to pick the best one. Now that I have my setup settled, I usually shoot a minimum of three shots to a maximum of five for each stone. This gives me a good chance that at least one will be in the right focus. Often, I'll adjust the lighting slightly between shots, to give me options there, as well. And, I'll try to adjust the shutter speed
and depth of field between shots, if I can. The more important the piece, the more time and effort you should spend taking multiple photos to ensure that at least one turns out perfect.

So that's the best that I do before I download the photos. Then, I spend time working with Photoshop to get them
just right for publication to my website. And That's A Whole 'Nother Story.

The scoop about tif and jpg

      I don't know much computer jargon, so I'll explain this in English. Basically, there is so much information in a single digital color photograph that has high resolution (i.e., shows lots of detail), that computer geeks and photographers got together and developed a way to try and select the most important information in a digital photo, keep that, and "compress" the rest of the information down so as to make the file size of that photo smaller and easier for a computer or website to handle. The resulting compressed photo file is called .jpg, or "Jay-peg." All of my photos on this website are .jpg photos--they can be big or small, but they're relatively easy for a typical computer to upload, download, and store.

     The other common way to store the information in a digital photo is as a .tif ("tiff") file. In this type of file, all the digital information remains uncompressed, so nothing is lost when you save the photo on your computer. This is great for photographers who want to print their photos--that's the format where you want to have as much information as possible so that your pictures emerge from the printer sharp and detailed, and your images don't fall apart when you print them as large format photos. The problem is that the same camera card that I can use to take 128 .jpg photos, might hold only a dozen or so .tif photos, because the uncompressed .tifs take up so much file space (this also applies to storing them on your hard drive). And it takes Forever to transfer these .tifs because the files are so large. Even "fine" .jpgs load much quicker.

    But the compression of a .jpg photo also creates a big disadvantage--every single time you save a .jpg photo, the mere act of saving it makes it compress a little more, so every time you save that photo on your computer (like after you've changed its orientation, or cropped it, or altered the colors), you're actually losing information, information that you can't get back. In my case, I can't risk this because I do some extensive editing of my photos to make their colors and shadings as accurate as possible.

     So this is the method that works for me (professional digital photographers might have a better one, but I'm an artist and this is what I can understand and use best): When it's time to download my photos from my camera card to my computer, I use the "move" command, which transfers them into a file that I have set up for them. Then, I view all the photos as a slide show (which provides the biggest image on my computer screen), and pick the ones that I want to use for my website. I open a selected photo in my photo editing software (Photoshop), and the VERY FIRST thing I do is to use the "save as" option to save that .jpg photo as a tif. That uncompresses it. Then I do all my editing when the photo is uncompressed (in tif), because I can save my changes whenever I want to and no information will get lost. When the photo is exactly as I want it, I use the "save as" option again and save a copy of it as a .jpg file, which is what I post to my website. (If your computer has the space, I suggest saving your finished photo as a .tif file first (for printing purposes), then size it down to make a smaller image for the web and do "save as" a .jpg file.) This way, I can keep lots of photos on file, but I uncompress ONLY the file that I want to work with, the best images of all.

Image size tips

    A good photography rule for the web that I learned from eBay is to shoot on a plain background and, in the case of web photos, crop so that there's not a lot of empty space around your item. This makes it easier to see on a computer screen. Obviously, you might be more concerned with a background if you're doing a photo of an artistic jewelry design, but I caution you not to let the background interfere with, or distract from, the view of the piece. Most image sizes for the web are about 300 x 400 pixels; the largest images I have on this website are 650 pixels high (which just fits on most computer screens), but I find that an excellent view of a stone can be provided by an image that's 450 to 500 pixels high and 450 to 700 pixels wide. Remember that the fewer pixels you have in a web photo, the quicker it will load. I try to find a happy medium between providing photos that show details when their thumbnails are enlarged, and providing web pages that download within a person's lifetime. Of course, for print photography, you want to go for the maximum image size possible, because that's what provides the most detail in a printed photo. So, I often size down a .tif photo for e-mailing, set its size to 300 x 400 pixels or thereabouts, and name it: [name] small.jpg, so I know that those are photos just for the internet.
 

Bench Advice for the New Metalsmith

 

 

How to Remove Tarnish from Finished Pieces

As every metalsmith--and jewelry owner--knows, silver is a wonderful metal, but its major drawback is its tendency to tarnish over time. And nothing is more daunting than having to restore the shine to a tarnished piece, especially if it's set with gemstones, or has fine detail.

Here is a great solution to the problem, a "chemical" treatment requiring only household ingredients:

Tarnish Remover Recipe

1-2 cups warm water, preferably distilled
1-2 tablespoons baking soda
aluminum foil

Place the water in a small glass container, big enough to hold 1-3 pieces of jewelry.  Add the baking soda and stir briefly. The baking soda does not need to dissolve completely. Put in a piece of aluminum foil slightly larger than the jewelry pieces, then immediately add the jewelry. The jewelry needs to be completely submerged. Don't stack the jewelry; place each item side by side, not touching. It's best if the jewelry pieces sit on top of the foil.

You should see bubbles beginning to form on the surface of the silver. Allow the jewelry to remain in place for about 10 minutes, then remove, rinse, and, if necessary, wash with a soft cloth and liquid Dial or dish soap. Rubbing with the soft soapy cloth should remove any remaining tarnish. Rinse and buff dry. If tarnish still remains, mix up a completely fresh recipe and repeat. Heavily tarnished pieces might require several washings, and possibly longer soaks.

This approach is great because it does not appear to have any effect on gemstones. I have tried it on items set with diamonds, faceted stones such as garnets and tourmalines, and even tried it on pieces set with malachite, onyx, even pearls--no problem. However, don't take this as an automatic guarantee. If your jewelry piece has pearls, coral, opal, turquoise or other soft materials in it, try experimenting with a corner first, as a test. Watch the item carefully. In the case of these softer stones, if the tarnish appears to be lifting off sooner than 10 minutes, then take the piece out and rinse it off to minimize the stone's exposure to the chemical reaction.

Just a reminder--this approach will only remove the discoloration of tarnish. You might still need to polish the piece using traditional methods if you want to restore a high shine to its surface.

To keep a polished silver item from tarnishing: Store it in a small, airtight ziplock plastic bag, preferably with a strip of anti-tarnish paper available from jewelry supply stores. If you provide a storage bag and anti-tarnish strip with each piece you sell, your customers will love you!
 

How to Drill Accurate Holes in Metal

For a beginning metalsmith, drilling a hole exactly where you want it isn't as easy as it looks. Here are some tips to get it right:

1. Decide where you want your hole and mark it with an ultra-fine felt tip pen or a scribe.

2. Use a small carpenter's punch to press down on the mark and make a dent in the metal. You want to make a dent  deep enough so that the drill bit will stay in it, but not so deep that it distorts the surface around it. The thicker the metal, the harder you can press.

3. If you have trouble with the drill bit wandering off and scratching your metal, you can mask the area around the dent with electrical tape.

4. Always start with a much smaller drill bit than the one you need. That way, if your hole is slightly off-center, you can catch and correct it.

5. Place the metal on your workbench and, while holding the drill, rest both hands on the surface of the workbench and cup both hands around the metal. Brace your hand with the drill against your other hand. I do this by pushing the little fingers of my right and left hand against each other. I grasp the drill in my dominant hand and anchor the metal with my other hand.  With your hands locked together this way, you minimize the chance that the drill will drift off the hole and get away from where you want it. If you need to, move your bench light so that you can see better.

6. Once you've braced your hands together, gently place the drill bit into the dent, position the drill until it's upright (perpendicular to the surface of the metal). Tense the muscles in your hand to prepare yourself to keep pressure straight down, and drill the hole. You don't have to go full speed. Go relatively slowly until you see that the bit is well into the metal. If you sense the bit beginning to wander, lift up!  Go back, find the right spot, and begin to drill again.

7. Once you've drilled the small hole, check it to see if it's in the right place.  To check whether a hole is properly centered, you can measure it, of course. But another trick that I do is to turn the piece upside down and look at it that way. If the hole is off-center, it should show up then. Another trick is to get up, walk around, and then come back and look at the piece afresh. Your eyes will be better suited to pick out errors in placement.

8. If the hole is correctly positioned, load the bit you actually want to use. This time, drilling the final hole is a breeze because the small hole is a perfect guide for it.

9. If your small hole is not exactly in the right place, choose an intermediate drill bit, position it mostly in the small hole, but pressing slightly towards where it really should be. Don't press too hard--you'll break the bit. Imagine that the drill bit is a tiny round saw--your goal is to "scrape" and extend one side of the little hole. By placing gentle pressure in that direction, with practice, you can create a tiny "oval," part of which opens over the exact location of the desired site. With your final drill bit and a bit of care, you should be able to get the final hole placed where it belongs.

10. Complete your drilling, and clean up burs on the emerging side, and you're done!

Polishing Wars: How to keep a good gleam from going bad.

Achieving a high polish on the surface of silver can be a real trick. Here are several tips to help get you faster, better results:

1. Don't scratch it beforehand. Whenever you can, use masking tape to cover and protect the areas of your piece that might get scratched as you work. Also tape areas that might get damaged by a skittering drill bit or a wayward file stroke. You can also use electrical tape, but it's harder to clean off afterwards.

2. Clean off polishing tools as you work. If the surface of your polishing buff develops a metallic sheen, or if you're using a 3M colored polishing wheel and it turns black, it means that metal has built up on the buff or wheel. At that point, you're no longer polishing, you're rubbing the metal you took off back into the metal you want to clean. Here's how to avoid this:

---When using a polishing buff:

    If your buff is mounted on a hand-held tool like a motorized flex shaft, buy a small plastic brush like that used for brushing suede shoes. With a permanent marker, label one end of the brush "R" (rouge) and the other W (white diamond) or whatever polishing compound you use. Or, you can use old, clean toothbrushes (mark them, too).

    As you polish, when you notice your buff's surface is beginning to gleam from accumulated metal, touch the buff lightly for a couple of seconds (while it's moving) to the tops of the bristles of the plastic shoebrush. Stop the motor and check the buff. Repeat until the metallic sheen is gone. Resume polishing and repeat this process whenever metal builds up again.

    For larger buffing wheels mounted on a bigger machine, check the buff every few minutes by turning off the motor and examining it. Or, to save time, you can just touch a plastic brush to the wheel every 2-5 minutes or so as you're working. Just make sure that you have a different cleaning brush for each type of polishing compound that you use.

-----When using silicone or rubber polishing wheels (these come in different colors):

    When the surface of these wheels turns a deep black, it's time to stop and clean it off. Plastic brushes eat up these wheels too quickly, so keep a paper towel nearby. I find that the rougher the surface of the towel, the better. (Smooth institutional restroom towels won't work).

    Grasp the paper towel firmly with NO loose ends near your polishing wheel: If you don't hold the towel right, it will get caught in the spinning wheel, so be careful. Press the running wheel against the towel until the black comes off and the color is revealed. You might try wrapping the towel around your thumbnail and holding that against the wheel--the hard surface behind the rough towel will clean the wheel faster. As the towel gets black, carefully move to a different portion of the towel.

    Do this whenever your polishing wheel goes black, and your polishing efforts will become much more efficient.

3. Use a tumbler for getting that final high polish.

     Big jewelry manufacturers use electric tumblers to finish cast jewelry. They work on the same principle as lapidary tumblers for polishing stones. If you invest a lot of time in bringing a high polish to your work, you might want to consider investing in a small jewelry tumbler. Jewelry catalogs can sell everything you need for under $150, which can save you dozens of hours of precious time. Tumblers are the best and safest way to polish chains.

    Professional tumbling machines use special polishing media, but for the home studio, a small tumbler with a rubber container filled with stainless steel shot works just fine. I use shot that is composed of three different shapes to get into small crevices of my work. Buy 10 lbs. of shot--it's really not all that much, and will fill two containers. I use a tumbling machine that holds two canisters that I can run at the same time. If you already own a lapidary tumbler, all you'll need are rubber containers and stainless steel shot.

      Here's an important note: The tumbler works like a burnisher. It won't remove scratches, nicks, or other surface imperfections. So, you'll have to get rid of those beforehand. I find that removing scratches, then polishing with white diamond, then washing the piece completely before tumbling, gets me the best results. I recommend tumbling before you set any stones in your piece.

Here's how to set up the tumbler:

a. Fill the tumbling container half-full with shot, then put in your piece. If you have several pieces, alternate loading shot and the pieces until the container is 2/3 to 3/4 full. Avoid loading very fine chains because they will end up hopelessly tangled.

b. Pour in lukewarm water until the shot is covered, plus about 1/4 to 1/2" more water.

c. Add a squirt of Dial liquid hand soap or similar liquid detergent.

d. Close up the container tightly and turn it on its side. If water leaks out, you need to close it even tighter.

e. Completely dry off the container. Wet surfaces will slip, not rotate.

f. Place the container on the machine and turn it on.

g. Tumble for 1 hour, then check your pieces. A 2-hour tumble is usually sufficient to bring out a dazzling shine.

h. When the tumbling is finished, go to the sink and carefully pour out the contents into a wire mesh colander (with very tiny holes). Remove and rinse your pieces, then thoroughly rinse the shot and the container.

i. Slowly pour the shot out onto a towel to air dry. Then, gather up the edges of the towel and return the dry shot to the dry container for storage.

 

Hate Polishing? Alternate ways to treat the surface of silver and gold

Here's a quick list of ideas of how you can treat the surface of silver and gold to get a professional result without lots of polishing:  To come

 

Bench Advice for the Glass Fuser

What's the best way to drill holes in Stone or Glass?
I drill through glass all the time, and here's the setup that suits me best, and is the most efficient (it works great for stones as well):

I use a regular Dremel (or comparable brand) high-speed hand-held drill. If you don't already have one, you can get one at a hardware store. Don't get a battery-operated one because it won't go fast enough. Get one with a cord. You want the model that goes up to 30,000 rpm. The big warehouse chain stores often sell Dremel kits with lots of attachments, but you won't need that for this. Metalsmiths who have jewelers' flex shafts can use them instead, but I didn't want my flex shaft to be sprayed with water, so I invested in the dremel drill which I use solely for drilling holes.

Once you have your high-speed drill, you need to obtain a chuck that will hold tiny drill bits. Dremel now sells a universal chuck that will accept any size drill bit--it comes in one of those little Dremel accessory packages that you can find at the hardware store.

The next piece of equipment is optional: a drill press. Basically, it's just a stand with a special clamp that holds the the body of the drill in place vertically, and a lever handle to move the whole thing up and down. You can drill by hand, but the drill press saves you so much stress because it keeps the drill perfectly in place as you're boring through the glass or stone.

The last component that you would need to get is a diamond drill bit. I use 1.2 to 1.5 mm bits, and I buy at least three at a time because they are breakable. But they work the best and the fastest. You can probably get them from a local jewelry supply store or online. If you need to make bigger holes, I would still suggest starting with the smaller bit, and then enlarging the hole with a bigger bit. It puts less pressure on the stone that way, and you're less likely to break the stone.

Here is what I believe is the safest, best way of doing this:

1. After I've set up the drill and marked a tiny dot on the stone where I want to hole to go, I put the glass or stone piece in a small plastic tray (like something from a frozen dinner) and pour enough warm water into the tray just to to cover the piece. (If you're drilling glass, make the dot with a permanent marker, then rub a bit of clear solid deodorant over the dot to keep the water from washing it off).

If you are not used to drilling, you might want to put a small extra sheet of plastic under the stone or glass piece at first, to keep you from drilling a hole in the tray! I actually use a plastic phone jack wall plate because that has a couple of small holes in it already, so when the drill goes all the way through the stone, it will next hit the hole in the plastic plate and I can stop the drill before puncturing the tray underneath.

2. I put on my protective glasses and a face mask, and then put the tray at the base of the drill press. I get a comfortable, firm grip on the stone that keeps my fingers out of the way of the drill. While holding firmly on to the stone, I bring the lever down until the diamond drill bit just touches the stone. The drill is not running now; I'm just trying to get the stone in exactly the right position. I always check also by looking at the drill bit from the side, as well as from the front.

3. When I'm satisfied that the drill and the stone are exactly aligned,and then turn on the drill to a medium speed (for stone) or a medium-high speed (for glass). (The general rule of thumb is: the harder the material you're drilling, the faster the drill speed. Diamond bits usually work best at medium to high speeds. You'll soon get a sense of what works best for you).

4. I slowly bring the running drill bit down to the stone and apply very gentle pressure for maybe about five seconds. Then I lift the drill bit up slightly so that the surrounding water can rinse off the diamond coating and cool the bit. A second or two later, I bear gently down again, then lift up, then press gently but firmly down, slowly and gradually working my way through the stone. Depending on the hardness of the stone, it may take you about three minutes to get all the way through the stone, glass even longer. You Have To Be Patient. You might want to consider investing in earplugs or ear protectors because it's a very noisy process.

If you find that your hand is cramping or the stone is slipping out of your hand, lift the drill completely up and turn it off. It will be easy to correctly reposition the stone; all you have to do is bring the drill bit down (turned off), and you'll feel it slide across the smooth surface of the stone and catch when it enters the drilled hole. You can then turn on the drill and resume working. Again, if you apply too much pressure and try to go too fast, you will risk breaking the piece. Remember that you have to have water filling that drill hole at all times, or else the diamonds will spall off of the bit and render it useless.

If you're drilling stone, there's no guarantee that it won't break even if you do this method, because some stones may contain internal fracture lines that will break the stone apart with the pressure of a drill. So you should decide at the start whether you want to risk the stone or not. I'd suggest practicing on cheaper, throwaway stones at first. And, of course, stay away from drilling in "cracked" areas of the stone.

You can also do this without water, using special jeweler's lubricant instead, but water is the method that works best for me.  I hope it works well for you, too.

 

The Scoop on Dichroic Glass

Dichroic glass has been around since the 1960s, when it was first used for coating reflective sunglasses. Basically, it's plain old clear or black stained glass that's coated with the a permanent, ultrathin coating of metal that's applied in the presence of a vacuum. If you've looked at dichroic glass in stained glass shops, you'll know that it's very expensive: It retails for about one dollar square inch. So it's not the kind of glass you'd want to waste.

Buying dichroic glass

Before you buy or fuse dichroic glass, there are some important things you need to know. First, make sure the C.O.E. is the same as that of your other fuseable glass, because you'll want to fuse them together.

Next, don't expect the dichroic coating to remain the same color after you fuse it as when you bought it. Dichroic glass that is exposed to the heat of a kiln undergoes what the manufacturers term a color shift -- the resulting color shifts to the next color in the spectrum. So when you buy dichroic glass that you're going to fuse, choose based on the color that you want it to be after fusing, not the color that you see in the store. Check with the manufacturer or your retailer to learn where the color shift is going to go on that particular type of glass, and keep in mind that it might behave a little differently in your kiln.

Another thing you need to know about fused dichroic glass is that the same color will look different, depending on whether you fuse it face up with the dichroic coating exposed to heat, or protected from the heat. When the dichroic surface is exposed directly to the heat, the result is a satiny, almost matte, texture that for the most part is opaque. However, if the dichroic coating is protected by the heat, either by being covered with a layer of clear glass, or by being turned face down (if it's on clear glass), the dichroic effect after fusing will look smooth and sparkly, and in many cases, it will appear more transparent, allowing you to see the colors of any glass underneath.

If you're planning to work with dichroic class a lot, I would recommend that you buy small pieces in different colors that you like and make up a test sheet. The test sheets that I make up for my own reference require about a square inch of each color.

How to make test sheets for dichroic glass (dichroic coating on clear glass)

1. Cut two pieces of each color and texture of dichroic glass that you have on hand. I suggest that your minimum size be 1/2" x1/4" -- if you go any smaller, you won't be able to see the effect.

2. On top of a rectangular strip of clear fuseable glass with the same C.O.E. as the dichroic glass, arrange the little dichroic pieces in vertical pairs, with the top piece of each pair flipped so that the dichroic coating is face down and the bottom piece of each pair with the dichroic coating face up. Leave an 1/8 to 1/4" space between all the pieces. So, if you have eight different glass colors that you're testing, you should have a total of 16 pieces of glass, eight on the top row that will be fused face down and a matching row of eight on the bottom that will be fused face up. I suggest placing similar colors next to one another, grouping purples, blues, greens, pinks, etc. If you really want to compare the color shifts, you can arrange the colors in the order of the manufacturer's color spectrum. If necessary, trim the bottom layer of clear glass so you have about a half-inch margin around your sample rows.

3. Once you've got your glass arranged (and I suggest rechecking it before you fire it; see next paragraph), you need to label the glass pieces in some way. You can do this before firing , if you have a special fusing pen that writes in gold on glass. If not, simply draw up a chart of which colors are where and use a permanent marker to label them after firing. I just write in the abbreviations of each color above each pair--MaGr for Magenta Green, S for Silver, TB for Teal Blue, etc. Carefully arrange your test pieces on top of the clear glass rectangle and place them in your kiln, and don't add any glue to hold them down (dichroic glass will tolerate tiny bits of glue, but might discolor with larger amounts, so I suggest avoiding glue whenever you can). Fire the test strip to a full fuse, following the same firing schedule that you usually use. Anneal, let cool, and label the colors if you haven't done so before firing. Now that you have your finished test strip, you can see how any of the dichroic colors will look with the rest of your glass by simply choosing a color of stained glass and placing the test strip over it. My tests strips have served me well for many years. They're worth the effort.

How to tell what side of the glass the dichroic coating is on:

Sometimes, with dichroic coated clear glass, it's hard to see which side the dichroic coating is on. There are some tricks to this. If you can't tell under strong light (like a halogen bulb), go to a place where you have diffuse, not strong, natural light and flip the piece over and back, and change its angle as you're looking at it. The dichroic coating should show up almost like the reflections off the back of a piece of aluminum foil, with the color intense and flat. The light reflecting off of the uncoated side will look just like light reflecting off of glass. Another way of telling is to stand a pencil or a pen on end right on the glass surface. If you're touching the dichroic surface, the reflection of the pencil point and the pencil itself will meet. But if you are touching the glass side, the reflection will not meet the pencil, but will look as though it is floating in water, a little ways away. If it's any consolation, I've been doing this for years and sometimes I still get them wrong. Your last resort should be to make a tiny mark with a permanent black marker on the surface. Such marks are difficult to rub off of dichroic as opposed to clear glass.
 

Other notes on dichroic glass

Dichroic glass is also sold with the dichroic coating on black glass. This is very useful for fusers who are not planning to layer their dichroic glass or who like the effect of having each dichroic piece have a black border, which usually shows up after fusing. If you're working on a limited budget however, keep in mind that you can achieve much the same effect by buying only clear dichroic class and then fusing it to a piece of black stained glass. Clear dichroic also looks great fused to deep cobalt or periwinkle opal glass.

Because the dichroic coating can go on any glass surface, you can also buy textured dichroic glass. I find that this is most useful when I am doing texture (or tack) fusing; bringing this glass to a full fuse causes the texture to be lost. You might want to have a little textured dichroic glass on hand for texture fusing face up; it adds a nice three-dimensional accent to your piece.

Also, many manufacturers are now selling patterned dichroic glass. If this glass is fused between other layers, the pattern becomes very subtle, sometimes almost invisible, adding a mysterious depth to your piece. But if it's fused face up, it really stands out and can become the focus of your design.

Once you've got a handle on how the dichroic glass is going to behave in your kiln, you can start combining it with your other glass and layering it to create special effects. Again, if you're going to make a big piece using dichroic glass, I'd suggest testing the color combinations on a small scale first. One important rule of thumb is: Never layer two dichroic surfaces facing each other. The metal will cause them to repel each other. The doyenne of dichroic glass, Shirley Webster, says that the exception to this rule is when you have multiple layers of glass and are going for special effects. In that case, she says, the touching dichroic surfaces will crack and slide past each other, and can result in an interesting effect. But I wouldn't try it for normal use. This also means that dichroic coatings and iridescent coatings will repel each other: I've tried to texture fuse dots of dichroic glass onto iridescent glass. And after the firing was over the dots just slid off.
 

Don't forget to keep records!

Because of all of these color shifts and placement rules, I tend to keep a record of how I layer the glass in the pieces that I fuse. I note the following: 1) order of layering  2) color of each piece  3) whether I've placed the dichroic glass face up (fu) or face down (fd). This sounds like extra work, but believe me, it pays off when I open the kiln and behold  a combination so lovely that I want to do it again and again. Last but not least, don't throw away any of your dichroic glass, even the smallest shards. I keep two containers on hand, one for clear dichroic glass bits, and one for black dichroic glass. I can always find a use for them. You can add a sprinkling of the the tiniest bits of multicolored dichroic clear in between other layers of clear or cathedral glass, or in with clear frit,  and it will give your piece a delightful, sparkling, Mardis Gras confetti effect.

So that's the scoop on dichroic glass. Go forth and enjoy!

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Liability disclaimer: Judith Kiriazis and Heart of Stone Studio shall have neither responsibility nor liability to any person or entity with respect to loss, injury, or damage caused or alleged to be caused, directly or indirectly, by the information contained in these pages. If you do not wish to be bound by these restrictions, please do not download, copy, or use the information in these pages.

If you're new to fusing, or would like to have a book containing all the pertinent information you'll need to fuse, check out my Surefire Handbook.

If you'd like to see how well I follow my own advice, check out my original fused glass and metal designs.
 

These pages are authored by Dr. Judith Kiriazis, who retains ownership of all information in them. Printing of this page for personal reference, one time use, is permitted. Any other reproduction is expressly prohibited without written consent of the author.
Copyright © 2003  [Judith Kiriazis, Heart of Stone Studio]. All rights reserved.
Revised: 06/06/07.

 

 

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